Hydraulic / Mechanical Quick-Release System
Equipped with integrated hydraulic cylinders or heavy ratchet jack mechanisms for fast opening and closing of side shutters, reducing labour dependency.
Mould
Heavy-Duty Precast Concrete Bridge & Culvert Steel Mould
Engineered for major civil infrastructure, highway flyovers and railway viaduct projects, our Heavy-Duty Precast Concrete Bridge & Culvert Steel Mould produces high-strength structural bridge components. Constructed from IS 2062 Grade B high-tensile structural steel with base plates up to 12 mm thick, this formwork system features hydraulic or mechanical side-opening mechanisms, modular segment extensions and pre-stressing strand compatibility for heavy-load casting.
Key Features & Benefits
Built for high-output panel production
Modular Sectional Construction
Built in precision-matched 3 m to 6 m bolted segments, allowing operators to adjust overall girder or culvert length to match exact bridge pier spans.
Pre-Stressing Compatibility
Structurally reinforced to withstand intense strand tensioning and strand placement forces during pre-stressed girder casting.
Zero Slurry Leakage Seals
Precision-machined flange joints fitted with heavy rubber gaskets prevent cement slurry loss for smooth, defect-free concrete surfaces.
Heavy Anti-Sag Base Framing
Fabricated with 8 mm to 12 mm thick MS plates supported by I-beams and ISMC channels to eliminate deflection under extreme concrete loads.
Technical Specifications & Material Build
- Mould Types Available
- I-Girder, Box Girder, U-Girder, Box Culvert and Deck Slab Moulds
- Material Grade
- High-Tensile Structural Steel (IS 2062 Grade B)
- Base Plate Thickness
- 8 mm / 10 mm / 12 mm Heavy-Duty Steel Plate
- Side Wall Plate Thickness
- 6 mm / 8 mm High-Grade MS Plate with heavy stiffeners
- Framework & Support Structure
- Heavy ISMC channels, structural I-beams and tubular bracing
- Surface Protection & Finish
- CNC cut profiles with heavy anti-rust epoxy primer and industrial finish paint
- Operation & Demoulding Mechanism
- Hydraulic / mechanical side opening with quick-locking clamps
- Joint Sealing System
- Slurry-tight heavy rubber gaskets along all flange joints
- Vibration Compatibility
- External electric / pneumatic formwork vibrator mounting pads
- Curing System Suitability
- Suitable for accelerated steam curing and natural ambient air curing
Production Capacity & Dimensions
- Bridge I-Girder Moulds
- 900 mm - 2400 mm girder height | 12 m - 35 m modular span | 150 mm - 300 mm web thickness
- Precast Box Culvert Moulds
- 1.5 m x 1.5 m | 3.0 m x 2.0 m | 3.0 m x 3.0 m clear openings | 150 mm - 300 mm wall/slab thickness
- Box Culvert Segment Length
- 1.0 m to 2.5 m
- Bridge Deck Slab & Pier Cap Moulds
- 150 mm - 250 mm deck thickness | 1.2 m - 2.5 m panel width | custom modular span lengths
Primary Applications
Transport Infrastructure
Flyovers, elevated expressway corridors and NHAI highway bridges.
Waterway Infrastructure
River bridges, canal overpasses and aquatic aqueducts.
Rail Transit Systems
Railway viaducts, metro rail elevated tracks and high-speed rail corridors.
Marine & Coastal Works
Marine jetties, port structures and coastal retaining barriers.
Designed for dependable production
High-tensile IS 2062 steel mould for precast bridge girders, box culverts and deck slabs, with hydraulic or mechanical quick-release and slurry-tight seals. Dimensions and configuration can be discussed based on your project requirement.
Applications
- Bridge construction
- Infrastructure projects
- Precast bridge components
Frequently asked questions
Can this mould be made in custom dimensions?
Share your drawing or requirement with us. Our team will guide you on available configuration options.
How do I get a quote?
Call or WhatsApp us at +91 87804 86457 to discuss your requirement.