Shrinkable Inner Core System
Specially engineered internal core contracts mechanically or hydraulically post-curing, allowing effortless, damage-free core extraction without cracking concrete edges.
Mould
Modular Precast Concrete Box Culvert Mould
Engineered for heavy civil infrastructure and stormwater management projects, our Modular Precast Concrete Box Culvert Mould produces high-strength, monolithic precast box culverts. Constructed from IS 2062 / Q235 structural steel and reinforced with heavy ISMC channels, this mould features a mechanical or hydraulic shrinkable inner core and precision slurry-tight seals to deliver fast cycle times, zero concrete honeycombing and a smooth mirror finish.
Key Features & Benefits
Built for high-output panel production
Rigid Anti-Bulge Framing
Reinforced with heavy ISMC channel stiffeners and angle plates to resist heavy hydrostatic pressure and high vibration without shape distortion.
Leak-Proof Slurry Seal Joints
Precision-machined wedge locks, heavy alignment pins and seal gaskets eliminate slurry leakage for sharp edges and high-quality concrete surfaces.
Modular Panel Flexibility
Universal modular shuttering allows operators to adjust wall thickness, culvert height or length using bolt-on extension panels.
Integrated Vibrator Brackets
Equipped with heavy-duty mounting plates for external shutter vibrators and pneumatic vibrators, ensuring complete air compaction and dense concrete structure.
Technical Specifications & Material Build
- Mould Category
- Modular Steel Shuttering / Outer & Inner Core Assembly
- Material Grade
- High-Yield Mild Steel (IS 2062 Grade / Q235)
- Main Plate Thickness
- 6 mm to 8 mm Heavy MS Plate (customizable per structural design)
- Structural Framework
- Heavy ISMC channel, angle and flat bar stiffener grid
- Surface Finish
- CNC laser-cut panels with anti-corrosive primer and industrial protective paint
- Demoulding System
- Tapered inner core with mechanical / hydraulic shrinking mechanism
- Joint & Alignment Lock
- Heavy-duty wedge locks, alignment pins and slurry-seal gaskets
- Vibration Compatibility
- External shutter vibrator mounting brackets / pneumatic vibrators
- Standard Wall / Slab Thickness
- 150 mm, 200 mm and 250 mm as per structural load requirement
Production Capacity & Dimensions
- Small Sizes
- 1.0 m x 1.0 m x 2.0 m | 1.2 m x 1.2 m x 2.0 m | 1.5 m x 1.5 m x 2.0 m
- Medium Sizes
- 2.0 m x 2.0 m x 2.0 m | 2.5 m x 2.0 m x 2.0 m | 3.0 m x 2.0 m x 2.0 m
- Large / Heavy Sizes
- 3.0 m x 3.0 m x 2.0 m | 4.0 m x 3.0 m x 2.0 m
Primary Applications
Transport Infrastructure
Highway underpasses, railway culverts and road crossing culverts.
Waterway & Drainage Works
Stormwater drainage systems, stream enclosures and canal crossings.
Utilities & Services
Underground service tunnels, utility ducts and industrial pipe corridors.
Designed for dependable production
Industrial modular precast concrete box culvert mould with shrinkable inner core, IS 2062 steel, 6 mm - 8 mm plates, slurry-tight seals and adjustable sizing. Dimensions and configuration can be discussed based on your project requirement.
Applications
- Road culverts
- Drainage crossings
- Civil infrastructure projects
Frequently asked questions
Can this mould be made in custom dimensions?
Share your drawing or requirement with us. Our team will guide you on available configuration options.
How do I get a quote?
Call or WhatsApp us at +91 87804 86457 to discuss your requirement.